SCN-195-1650 N Fold Hand Towel Folding Machine
Overview of main parameters
Design speed: 180 m/min；
Stable speed: 130-160 m/min or 3-5 logs/min；
Normal jumbo roll width: 1600 mm;
Product specifications: 240 mm
Jumbo roll gram weight: single layer, weight 28-44 g/㎡; double layer weight 17-25 g/㎡
N-fold hand towel automatic folding machine includes the following parts:
|
No. |
Name |
Qty |
Unit |
Remark |
|
1 |
SCN-195-1650 unwinder |
2 |
set |
|
|
2 |
SCZP-1650 trimming unit |
1 |
set |
☐ Optional |
|
3 |
SCN-195-1650 inter-folding unit |
1 |
set |
|
|
4 |
SCN-195-1650 automatic stacking |
1 |
set |
|
|
5 |
SCN-195-1650 right angle flip mechanism |
1 |
set |
|
|
6 |
Glue lamination unit |
1 |
set |
☐ Optional |
|
7 |
Single embossing unit （£ steel to steel，£ steel to rubber） |
1 |
set |
☐ Optional |
SCN-195-1650 Unwinder 2set/1line
|
No. |
Project |
Technical Parameter |
|
1 |
Jumbo roll max width（mm） |
1650 |
|
2 |
Jumbo roll diameter（mm） |
<=¢1500 |
|
3 |
Unwinding speed（m/min） |
＜180 |
|
4 |
Jumbo roll core inner diameter |
￠76.3mm |
|
5 |
Machine structure |
Wall panel frame |
|
6 |
Jumbo roll weight |
＜1.5t |
|
7 |
Unwinding system |
Two sets of belt unwinding |
|
8 |
Jumbo roll width calibration edge alignment |
Manual adjustment |
|
9 |
Jumbo roll fixing form |
Shaft type, paper core diameter is 3 inches (special size can be customized) |
|
10 |
Tension control |
Touch screen control to adjust tension(£ Optional Cylinder floating tension device) |
|
11 |
Unwinding method |
Optional clockwise/counterclockwise unwinding |
|
12 |
Paper threading method |
Manual paper threading |
|
13 |
Paper break detection |
With paper break detection system, the whole machine will stop when paper breaks, reducing jumbo roll paper waste |
|
14 |
Power |
Main motor 3KW |
|
|
|
|
|
|
Transmission |
|
|
15 |
Power |
Independent motor drive |
|
16 |
Paper feeding belt |
Flat belt drive |
|
|
Others |
|
|
17 |
Protection |
Main transmission parts are protected by protective covers |
|
18 |
Weight |
About 550KG |
SCN-195-1650 Host inter-folding part 1set/1line
|
No. |
Project |
Technical Parameter |
|
1 |
Max jumbo roll width |
1600 mm |
|
2 |
Design speed |
180 m/min |
|
3 |
Stable production speed |
130-160 m/min or 3-5 logs/min |
|
4 |
Paper breaking method |
Spiral knife fixed paper cutting |
|
5 |
Machine structure |
Wallboard form |
|
6 |
Finished product specifications |
240±3mm，cross-cut length=L（+3，-3）（L is the specification required by the customer） |
|
7 |
Folding specifications |
80（0，+3）mm，B=L/3（0，+3） |
|
8 |
Bottom knife lubricating oil |
Manual oiling（£optional electric pump oil） |
|
9 |
Folding type |
Vacuum adsorption, "N" type staggered folding |
|
10 |
Paper feeding method |
Manual paper feeding |
|
11 |
S-shaped paper feeding device |
Adopt S-shaped pulling roller, the tension can be adjusted through the touch screen |
|
12 |
Paper breaking detection |
With paper break detection automatic stop function |
|
|
|
|
|
14 |
SCZP-1500 trimming group 1set/1line（£Optional） |
|
|
1. Trimming accuracy +/-1mm; |
||
|
2. Line speed ≤120m/min |
||
|
3. Double-layer composite trimming |
||
|
4. Single-side trimming range 20-100mm |
||
|
5. Waste edge material collection is carried away to the designated location by air valve, and the recycling box is prepared by the customer. |
||
|
15 |
Vacuum power |
45KW_vacuum pump |
|
16 |
Drive power |
5.5kw |
|
|
Transmission |
|
|
17 |
Power |
Independent motor drive |
|
|
Others |
|
|
18 |
Protection |
Main transmission parts are protected by protective covers |
|
19 |
Vacuum pipe |
Vacuum pipe and construction are provided by the buyer |
|
20 |
Weight |
About 4200KG |
SCN-195-1650 Automatic stacking 1set/1 line
|
No. |
Project |
Technical Parameter |
|
1 |
Automatic stacking system |
Use servo motor independent control to achieve automatic stacking function |
|
2 |
Main components |
Use aluminum alloy processed by CNC center to ensure its stacking accuracy |
|
3 |
Pneumatic components |
Airtac pneumatic components |
|
4 |
Positioning and tracking |
Use high-precision servo encoder |
|
5 |
Sheet number setting |
Set the number of stacking sheets through the touch screen, and 100% accurate counting can be performed (set the base number to an even number) |
|
6 |
Sheet number setting range |
At least 50 sheets (depending on the product height) |
|
7 |
Semi-finished product height range |
150-400mm (out of range requires confirmation in advance) |
|
8 |
Number of stacking times (maximum) |
5 strips |
|
9 |
Total power of servo motor |
9 KW |
|
10 |
Air pressure |
At least 0.6 MPa |
|
11 |
Weight |
About 1300KG |
|
12 |
Dynamic load factor |
1.2 |
SCN-195-1650 Right angle flip mechanism 1set/1line
|
No. |
Project |
Technical Parameter |
|
1 |
Function |
The semi-finished product can be turned 90° to prepare for the next process |
|
2 |
Conveyor belt |
Use anti-static belt |
|
3 |
Transmission mode |
Independent inverter control |
|
4 |
Clamping method |
Adopt pneumatic pressurization |
|
5 |
Photoelectric detection system |
The conveyor rack is equipped with photoelectric detection to ensure that there is no collision between semi-finished products |
|
6 |
Standardized height range |
150-400mm（out of range requires confirmation in advance） |
|
7 |
Power |
0.36 KW |
|
8 |
Weight |
About 500KG |
SCNM-195-1650 Single embossing unit 1set/1line（□Optional）
|
No. |
Project |
Technical Parameter |
|
1 |
Jumbo roll max width (mm) |
1600mm |
|
2 |
Design speed |
180m/min |
|
3 |
Production speed |
130-160m/min |
|
4 |
Embossed upper roller |
1strip |
|
5 |
Embossed lower roller |
1strip |
|
6 |
Embossed method |
£ steel to steel; £ steel to rubber |
|
7 |
Tension control |
HMI setting automatic speed control device |
|
8 |
Embossed depth adjustment |
Limit adjustment of embossing depth |
|
9 |
Paper break detection |
With paper break detection system |
|
10 |
Paper dispersing device |
Use arc-shaped steel roller to disperse paper |
|
11 |
Paper threading method |
Manual paper threading |
|
12 |
Power |
3KW |
|
13 |
Minimum air pressure requirement |
≥0.5Mpa |
|
14 |
Air consumption |
About 2m³/h |
|
15 |
Machine weight |
About 1800KG |
|
16 |
Transmission |
Independent motor transmission, timing belt, flat belt transmission |
SCN-195-1650 Glue lamination unit 1set/1line（☑Optional）
|
No. |
Project |
Technical Parameter |
|
1 |
Gluing method |
Adopt closed three-roller gluing, the glue amount is adjustable, and the water supply is automatic for cleaning |
|
2 |
Gluing pattern roller |
Diameter 320MM, Made by laser typesetting and electric engraving (patterns provided by the demander) |
|
3 |
Gluing embossed rubber roller |
Adopt imported polyurethane material, Diameter 320MM |
|
4 |
1 composite rubber roller |
Roller diameter Φ140MM |
|
5 |
1 rubber feed roller |
Roller diameter Φ180MM(please confirm the jumbo roll paper width with the customer) Hardness HA60-65 |
|
6 |
1 ceramic anilox roller |
Roller diameter Φ147MM, roller mesh: 300 mesh |
|
6 |
Pressure method |
The pressurization method uses a cylinder lever to pressurize, which is convenient for paper feeding and equipped with a felt cloth dust removal method. |
|
7 |
Stop and cut paper |
The automatic opening function of the gluing group when the machine stops and the automatic rotation function of the glue roller (to prevent the glue from drying up). Equipped with paper break detection. |
|
8 |
Transmission method |
Independent transmission, synchronous belt drive |
|
9 |
Power |
15 KW |
|
10 |
Weight |
About 4600KG |
Equipment motor list and weight of each unit (for reference only, subject to final delivery)
|
Use location |
Motor power |
Qty |
Total |
||
|
1# Vacuum pump motor |
37KW |
1 |
45KW |
||
|
Unwinding rack |
3KW |
2 |
6KW |
||
|
Folder main motor |
5.5KW |
1 |
5.5KW |
||
|
Front and rear paper feed motor |
2KW |
2 |
4KW |
||
|
Guard claw lifting servo motor |
2KW |
1 |
2KW |
||
|
Guard claw translation servo motor |
1KW |
1 |
1KW |
||
|
Rear claw lifting servo motor |
2KW |
1 |
2KW |
||
|
Rear claw translation servo motor |
1KW |
1 |
1KW |
||
|
Front claw lifting servo motor |
2KW |
1 |
2KW |
||
|
Front claw translation servo motor |
1KW |
1 |
1KW |
||
|
Right angle flip conveyor belt motor |
0.25KW |
2 |
0.5KW |
||
|
Flip servo motor |
1.5KW |
1 |
1.5KW |
||
|
Single embossing unit |
3KW |
1 |
3KW |
||
|
Glue lamination unit |
11KW |
1 |
15KW |
||
|
Total： |
89.5KW |
||||
|
Name |
Weight（KG） |
Dimensions (L x W x H, unit: mm) |
Remarks |
||
|
Paper unwinding rack |
540 |
2650X1450X2750 |
|
||
|
Main unit |
5540 |
3200X1200X2300 |
|
||
|
Right-angle flip mechanism |
500 |
2200X600X1500 |
|
||
Capacity calculation (calculation example)
Paper gram weight 35gsm, 1layer, 2sets of unwinding racks, jumbo roll width 1800mm, efficiency coefficient 75%, production time 8h, production speed 150m/min, 1 machine.
Production capacity:
150(m/min) × 1.8(m) × 35(gsm) × 1(layer) × 2(unwinding racks) × 8(h) ×60(min) ×1(machine) ×0.75(efficiency) ÷ 1000000 = 6.8(t)
Note: The above production capacity calculation is for reference only. The specific production capacity is related to jumbo roll paper gram weight, jumbo roll paper characteristics, product specifications and the specific conditions of each company.
|
Specification |
Base Paper Weight |
Production Time |
Production Efficiency |
Folds |
Speed (meters/minute) |
Number of Strips |
Daily Output |
|
Type 200 |
35g |
8 |
75% |
200-fold |
150 |
3.1 strips |
3.3 tons |
|
35g |
8 |
75% |
150-fold |
150 |
4.1 strips |
3.3 tons |
|
|
35g |
8 |
75% |
100-fold |
150 |
6.2 strips |
3.3 tons |
List of Wear Parts and Accessories Included (folding machine)
|
No. |
Model |
Specification/Name |
Unit |
Qty |
Remarks |
|
1 |
|
Paper Bottom Cutting Blade |
pcs |
1 |
Wear Parts |
|
2 |
|
Paper Cutting Blade |
pcs |
2 |
Wear Parts |
|
3 |
|
Clamp for Pipe or Cable |
pcs |
6 |
Accessories Included |
|
4 |
|
High-Temperature Tape |
roll |
1 |
Accessories Included |
|
5 |
|
Toolbox |
pcs |
1 |
Accessories Included |
|
6 |
|
Air Dust Blower |
pcs |
1 |
Accessories Included |
|
7 |
|
Pliers Vice |
pcs |
1 |
Accessories Included |
|
8 |
|
Scissor |
pcs |
1 |
Accessories Included |
|
9 |
|
Teflon Tape |
pcs |
1 |
Accessories Included |
|
10 |
|
Wrench Set |
set |
1 |
Accessories Included |
|
11 |
1.5-10 |
Hex Key Set |
set |
1 |
Accessories Included |
|
12 |
6x150 |
Flathead Screwdriver |
pcs |
1 |
Accessories Included |
|
13 |
6x150 |
Phillips Screwdriver |
pcs |
1 |
Accessories Included |
|
14 |
|
Shift Fork |
pcs |
5 |
Accessories Included |
|
15 |
|
Sorting Jaw |
pcs |
5 |
Accessories Included |
|
16 |
LY2N-J DC24V |
Intermediate Relay |
pcs |
1 |
Electrical Components |
|
17 |
E3FA-DN12 2M BY OMS |
Photoelectric Switch |
pcs |
1 |
Electrical Components |
|
18 |
E2B-M12KN08-WZ-C1-2M |
Proximity Switch |
pcs |
1 |
Electrical Components |
|
19 |
Z2BS54C |
E-Stop Button (Schneider) |
pcs |
1 |
Electrical Components |
|
20 |
ZB2BA5C |
Yellow Jog Button (Schneider) |
pcs |
1 |
Electrical Components |
|
21 |
ZB2BA3C |
Green Jog Button (Normally Open) (Schneider) |
pcs |
1 |
Electrical Components |
|
22 |
ZB2BD2C |
Two-Position Selector Switch (Normally Open) (Schneider) |
pcs |
1 |
Electrical Components |
|
23 |
LRN 07N（1.6-2.5A） |
Thermal Relay (Chint) |
pcs |
1 |
Electrical Components |
|
24 |
NXB 1P D4A |
Circuit Breaker (Chint) |
pcs |
1 |
Electrical Components |
