SCZM-200-1650 Cotton Towel Full Automatic V Folding Machine
Main technical parameters:
Design speed：100m/min，
Stable speed：80m/min or 8-10logs/min
Max jumbo roll width：1650mm
Specifications:200mm(Other sizes can be customized)
Raw material：Full cotton, full adhesive or sticky polyester and other non-woven cloth
Single ply ,gram weight 40-100g / ㎡
|
Optimum effective raw material width (Unit:mm) |
1632-1650 |
1600-1610 |
|
1560-1578 |
1518-1546 |
|
|
1485-1505 |
1453-1465 |
|
|
1413-1423 |
1371-1381 |
|
|
*In order to avoid reducing the waste of raw materials and achieve the best effect of the machine, it is recommended to use the above width of raw materials for production! |
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SCZM-200-1650 Configuration:
Includes the following sections:
|
No. |
Name |
Qty |
Unit |
Remarks |
|
1 |
SCZM-200-1650 Back stands |
2 |
SET |
|
|
2 |
SCZP-1650 Deviation correcting device |
1 |
SET |
ROptional |
|
3 |
SCZM-200-1650Folding part |
1 |
SET |
|
|
4 |
SCZM-200-1650Automatic stacking |
1 |
SET |
|
|
5 |
SCZM-1650 Logs accumulator |
1 |
SET |
£Optional |
Overall dimension:(Basic configuration)
Technical parameters
SCZM-200-1650 Back stands
|
No. |
Item |
Technical data |
|
1 |
Max Jumbo roll width |
1650（mm） |
|
2 |
Diameter |
<=¢1500（mm） |
|
3 |
Release speed |
＜120（m/min） |
|
4 |
Inner diameter |
￠76.3mm |
|
5 |
Machine structure |
Wall plate frame type |
|
6 |
Jumbo roll weight |
＜0.4T |
|
7 |
Back stands system |
Single group belt |
|
8 |
Edge alignment |
By manual adjustment |
|
9 |
Original cloth fixed form |
Axial type |
|
10 |
Tension control |
Touch screen controls the adjusting tension |
|
11 |
Open roll type |
You can choose clockwise or counterclockwise winding |
|
12 |
Web cloth way |
Manual |
|
13 |
Broken cloth detection |
With the broken cloth detection system, the whole machine stops when the cloth breaks, to reduce the waste of the original cloth |
|
14 |
Power |
Main motor 1.5KW |
|
15 |
SCZP-1650 Deviation correcting device (optional) |
|
|
1、Correction accuracy+/—2mm; |
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|
2、Linear velocity≤120 m / min |
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|
3、Raw material alignment mode: one-sided + medium mode |
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|
|
Drive |
|
|
16 |
Power |
Independent motor drive |
|
17 |
Send cloth belt |
Flat belt |
|
|
Other |
|
|
18 |
Guard |
The main transmission components are protected by shields |
|
19 |
Weight |
About 550KG |
SCZM-200-1650 Folding part:
|
No. |
Item |
Technical data |
|
1 |
Max Jumbo roll width |
1650 mm |
|
2 |
Design speed |
100 m/min |
|
3 |
Stable speed |
80 m/min or 5-8logs/min |
|
4 |
Broken cloth way |
Spirial blade fixed broken |
|
5 |
Machine structure |
Wall plate form |
|
6 |
Folding width |
200±2mm |
|
7 |
After folded size |
100（+1，+4）mm |
|
8 |
Bottom knife with lubricating oil |
Manual（Optional electric pump add oil） |
|
9 |
Folding type |
Vacuum adsorption, "V" type staggered folding |
|
10 |
Web cloth |
Manual |
|
11 |
S-shaped feeding device |
Using the S-shaped pull roller, you can adjust the tension through the touch screen |
|
12 |
Broken cloth detection |
It has the automatic stop function for cloth breaker detection |
|
13 |
Connecting cloth processing |
|
|
1、With sensor detection |
||
|
2、The screw cutter is separated to avoid the joint tape |
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|
3、Spiral cutter closure |
||
|
4、Flip device and waste disposal or manual replacement. |
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|
14 |
Vacuum power |
37KW_Vacuum pump |
|
15 |
Driving power |
5.5kw |
|
|
Drive |
|
|
16 |
Power |
Independent motor drive |
|
|
Other |
|
|
17 |
Guard |
The main transmission components are protected by shields |
|
18 |
Vacuum piping |
Vacuum tubes and construction are provided by the Buyer |
|
19 |
Weight |
About 3200KG |
SCDM-200-1650 Automatic stacking
|
No. |
Item |
Technical data |
|
1 |
Automatic stacking system |
Use servo motor independent control to achieve automatic folding function |
|
2 |
Main parts |
The aluminum alloy machined by CNC center ensures the precision of its folding |
|
3 |
Pneumatic component |
AirTAC pneumatic components |
|
4 |
Position tracking |
High precision servo encoder |
|
5 |
Sheets setting |
Set the number of stacks via the touch screen for 100% accurate counting (set base to an even number) |
|
6 |
Set range |
At least 100 pulls (depending on product height) |
|
7 |
Semi-finished product height range |
200-400mm (below 200mm need to be explained in advance) |
|
8 |
Fold times (Max.) |
8 logs |
|
9 |
Total power of servo motor |
9 KW |
|
10 |
Air pressure |
At least 0.6MPa |
|
11 |
WeightDynamic load factor |
About 1300KG |
|
12 |
Sheets setting |
1.2 |
SCZM-200-1650 Press cloth shaping system
|
No. |
Item |
Technical data |
|
1 |
Function |
This enables semi-finished products to better complete the final product and prepare for subsequent processes. |
|
2 |
Conveyor belt |
Use anti-static belts |
|
3 |
Drive way |
Independent frequency converter control |
|
4 |
Pressing method |
Adopt pneumatic pressurization form |
|
5 |
Photoelectric detection system |
The conveyor frame is equipped with photoelectric detection to ensure that there is no collision between semi-finished products. |
|
6 |
Height |
20-150mm |
|
7 |
Power |
0.75KW |
|
8 |
Weight |
About 320KG |
SCZM-200-1650 Pushing out system
|
No. |
Item |
Technical data |
|
1 |
Function |
This enables semi-finished products to better complete the final product and prepare for subsequent processes |
|
2 |
Conveyor belt |
Use anti-static belts |
|
3 |
Drive way |
Independent frequency converter control |
|
4 |
Pressing method |
Adopt cylinder + guide rail form |
|
5 |
Photoelectric detection system |
The conveyor frame is equipped with photoelectric detection to ensure that there is no collision between semi-finished products. |
|
7 |
Power |
0.75KW |
|
8 |
Weight |
Around 220KG |
Machine motor list and each part weight(For reference only)
|
Using position |
Power |
Qty |
Total |
||
|
1#Vacuum pump motor |
37KW |
1 |
37KW |
||
|
Back stands |
1.5KW |
2 |
3KW |
||
|
Folding machine main motor |
5.5KW |
1 |
5.5KW |
||
|
Front and back send cloth motor |
1.5KW |
2 |
3KW |
||
|
Jaw lifting servo motor |
2KW |
1 |
2KW |
||
|
Jaw moving servo motor |
1KW |
1 |
1KW |
||
|
Back claw lift servo motor |
2KW |
1 |
2KW |
||
|
Back claw moving servo motor |
1KW |
1 |
1KW |
||
|
Front split jaw lifting servo motor |
2KW |
1 |
2KW |
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|
Front claw moving servo motor |
1KW |
1 |
1KW |
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|
Post-processing conveyor belt motor |
0.25KW |
2 |
0.5KW |
||
|
Correction group motor (optional) |
0.55KW |
2 |
1.1KW |
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|
Total： |
59.1KW |
||||
|
Name |
Weight（KG） |
Overall dimensions (Length, X, Width, X, Height, mm) |
Remarks |
||
|
Back stands |
540 |
2650X1450X2750 |
|
||
|
Deviation corrector |
700 |
2400X1825X1850 |
Optional |
||
|
Main machine |
4500 |
3200X1200X2300 |
|
||
|
Flip device |
820 |
2300X1400X1400 |
|
||
Capacity calculation：
Basic weight 60gsm, 1 layer, 2 groups of back stands, width 1650mm, efficiency coefficient 75%, production time 8h, production speed 100m / min, number of machines: 1; capacity:
100 (m / min) x1.65 (m) x60 (gsm) x1 (layer) x2 (group) x8 (hours) x60 (minutes) x1 (table) x0.75 (efficiency) 1000000=7.12 (tons)
|
Model |
Basic weight |
Working hours |
Production efficiency |
Pulls |
Speed (m / min) |
Logs |
Daily production |
|
200型 |
60g |
8 |
75% |
200 |
100 |
4 |
7.12Ton |
|
60g |
8 |
75% |
130 |
100 |
6.1 |
7.12Ton |
|
|
60g |
8 |
75% |
100 |
100 |
8 |
7.12Ton |
Quality guarantee and acceptance
The Seller guarantees that the folding machine can meet the following product quality acceptance standards:
Cross-cutting size: 200 ± 2mm, folding size: 100 (+ 1, + 4) mm;
Longitudinal size: ± 2mm (intermediate product);
100% accurate;
Fold neatly, no obvious defects such as folding or turning;
No appearance of the equipment factors caused by the product wrinkle, damage, oil pollution and other phenomena;
The bottom product speed acceptance is according to 1.4.6 capacity calculation table, 80 m / minute or 6 bars / minute, both take the first as the acceptance standard (80 m / minute is 60g pure cotton non-woven speed, the thickness of full adhesive or polyester content will affect the production speed);
The conventional product speed acceptance is 100 m / minute or 8 pieces / minute, and the acceptance standard is the first one (100 m / minute is 60g pure cotton non-woven cloth speed, and the thickness of the original cloth with full adhesive or polyester content will affect the production speed);
The incision end surface is flat, no incision knife black, hair edge, inclination error ± 2mm;
The equipment runs continuously for 4 hours, and the shutdown time caused by non-equipment reasons should be deducted, and the qualified rate of the product is 98% (excluding the roll joint, sampled samples and trimming waste)
Workshop environment:
Acceptance environment: the relative humidity during production is 45% rh-65% rh
Installation environment: please prepare the corresponding length and quantity of wires and pipelines before the equipment reaches the installation;
Power bus (35 square wire, 16 square ground and zero)
Fan power line (16 square four-core line)
PVC Air duct (φ200mm, pipe pressure resistance of 0.63MPa)
Air source equipment (air pressure 0.6MPa), gas pipe diameter 12mm
Vacuum requirement: -250- -350mmHg; flow rate: 42.56m3/min
Free spare parts list
|
No. |
Model |
Specification/Name |
Unit |
Quantity |
Renarks |
|
1 |
|
Breaking knife |
pcs |
1 |
|
|
2 |
|
Cutting knife |
pcs |
2 |
|
|
3 |
|
Buckle |
pcs |
6 |
|
|
4 |
|
High temperature tape |
roll |
1 |
|
|
5 |
|
Toolbox |
pcs |
1 |
|
|
6 |
|
Blower air gun |
pcs |
1 |
|
|
7 |
|
Vise |
pcs |
1 |
|
|
8 |
|
Scissors |
pcs |
1 |
|
|
9 |
|
Material belt |
pcs |
1 |
|
|
10 |
|
Wrench set |
set |
1 |
|
|
11 |
1.5-10 |
Allen wrench set |
set |
1 |
|
|
12 |
6x150 |
Slotted screwdriver |
pcs |
1 |
|
|
13 |
6x150 |
Phillips screwdriver |
pcs |
1 |
|
|
14 |
|
Shift fork |
pcs |
5 |
|
|
15 |
|
Stacking claw |
pcs |
5 |
|
|
16 |
LY2N-J DC24V |
Intermediate relay |
pcs |
1 |
|
|
17 |
E3FA-DN12 2M BY OMS |
Photoelectric switch |
pcs |
1 |
|
|
18 |
E2B-M12KN08-WZ-C1-2M |
Proximity switch |
pcs |
1 |
|
|
19 |
Z2BS54C |
Emergency stop button (Schneider) |
pcs |
1 |
|
|
20 |
ZB2BA5C |
Yellow jog button (Schneider) |
pcs |
1 |
|
|
21 |
ZB2BA3C |
Green jog button (NO) (Schneider) |
pcs |
1 |
|
|
22 |
ZB2BD2C |
Second gear knob (normally open) (Schneider) |
pcs |
1 |
|
|
23 |
LRN 07N（1.6-2.5A） |
Thermal relay (CHINT) |
pcs |
1 |
|
|
24 |
NXB 1P D4A |
Circuit breaker (CHINT) |
pcs |
1 |
